1.
INTRODUCTION
Charging of the mobile phone, cell phone battery is a big problem while
traveling as power supply source is not generally accessible. If you keep your
cell phone switched on continuously, its battery will go flat within five to
six hours, making the cell phone useless. Using the USB port on your computer to charge
your player’s batteries is not always practical. What if you do not have a
computer available at the time or if you do not want to power up a computer
just for charging Or what if you are traveling Chargers for Mobile Phones iPods
and MP3 players are available but they are expensive and you need separate
models for charging at home and in the car.
This charger can be
used virtually anywhere. Here Wind energy is used to get 12v with the help of generator.
While we call the unit a charger, it really is nothing more than a 5V supply
that has a USB outlet. The actual charging circuit is incorporated within the
iPod or MP3 player itself, which only requires a 5V supply. As well as
charging, this supply can run USB-powered accessories such as reading lights,
fans and chargers, particularly for mobile phones.
The supply is housed in a small plastic
case with a DC input socket at one end and a USB type "A" outlet at
the other end, for connecting to Mobile Phone, an iPod or MP3 player when
charging.
2.
BLOCK DIAGRAM
|
2.1BLOCK DIAGRAM DESCRIPTION
Blades of the fans capture kinetic energy, or the energy of
motion, from the movement of the wind. The shaft spins, creates rotational
energy, and it transfers this energy over to a generator. Here we are using a
12 volt gear motor as generator. The MC34063A
containing the primary functions required for DC–to–DC converters. Controlled
duty cycle oscillates with an active current limit circuit, driver and high
current output switch. This series was specifically designed to be incorporated
in Step–Down applications with a minimum number of external components. Zener
diode control the voltage and provide 5v or below 5v at the output. A LED shows when power is available at the USB socket. Maximum
current output is 660mA, more than adequate to run any USB-powered accessory. The out is taken across the USB and can
directly give to the mobile.
3.
CIRCUIT DIAGRAM
3.1CIRCUIT
DIAGRAM DESCRIPTION
Parts
P1 = 1K,
P1 = 1K,
R1 = 1R-0.5W,
R2 = 1R-0.5W,
R3 = 1R-0.5W,
R4 = 1K,
R5 = 560R,
R6 = 10R-0.5W,
R7 = 470R
C1 = 470uF-25V,
C1 = 470uF-25V,
C2 = 100nF-63V,
C3 = 470Pf,
C4 = 100uF-25V
D1 = 1N5404,
D2 = 1N4001,
D3 = 1N5819,
D4 = 5.1V-1W Zener Diode,
D5 = 5mm. Red LED
L1 = 220uH
S1 = USB 'A' Type Socket
IC= MC34063A
Specification
L1 = 220uH
S1 = USB 'A' Type Socket
IC= MC34063A
Specification
Output
voltage-----------------------------------------------------------------------------5V
Output current------------------------------------------------660mA maximumfor5Vout
Input voltage range----------------------------------------------------------9.5Vto15VDC
Input current requirement---------------------500mAfor9Vin,350mAfor>12Vinput
Input current with output shorted----------------120mat9Vin,80mAat15Vin
Output ripple--------------------------------------------14mV(from no load to 660mA)
Load regulation-------------------------------------25mV (from no load to 660mA)
Line regulation ------------20mV change at full load from 9 to 18V input
No load input current ------------------------------------------------------------------20m
Output current------------------------------------------------660mA maximumfor5Vout
Input voltage range----------------------------------------------------------9.5Vto15VDC
Input current requirement---------------------500mAfor9Vin,350mAfor>12Vinput
Input current with output shorted----------------120mat9Vin,80mAat15Vin
Output ripple--------------------------------------------14mV(from no load to 660mA)
Load regulation-------------------------------------25mV (from no load to 660mA)
Line regulation ------------20mV change at full load from 9 to 18V input
No load input current ------------------------------------------------------------------20m
4. WORKING
Mobile phones can usually accept a
relatively wide range of voltages as long as it is sufficiently
above the phone battery's voltage. However, if the voltage is too high, it can
damage the phone. Mostly, the voltage is 5 volts or slightly higher, but it can
sometimes vary up to 12 volts when the power source is not loaded .We are charging batteries by connecting them to a
wind-powered generator, consisting of fan blades, a rotor that picks up energy
from the blades and accelerates it, and a motor which receives energy from the
rotor and produces DC current.
When we use massive fans to generate electric power, we're
relying on the motion of wind. In the simplest terms, the blades of the fans
capture kinetic energy, or the
energy of motion, from the movement of the wind. As the blades spin, so does
the shaft that the blades are attached to. As the shaft spins, it creates
rotational energy, and it transfers this energy over to a generator. A generator, in the case of a wind
turbine, is simply a set of magnets that spin around a coiled wire. The magnets
spinning around the wire create an electrical current, providing us with power. Build a DC generator by turning a 12 volt DC motor in
reverse. At its most basic, a DC
generator simply requires the oscillation of a magnetic field and a coil of
wire to capture the electricity. You could easily demonstrate this principle
with a refrigerator magnet and a coil of copper wire attached to a 1.5-volt
light bulb. The simplest way to build a DC generator for home use is to apply
force to a 12-volt DC motor to spin the axle in reverse. Here we are using a 12 volt gear motor as generator.
Phones have
rechargeable batteries inside which need to be charged with a DC voltage
(slightly higher than the battery voltage). Simple phone chargers provide this
DC voltage.12 dc volt generated from the gear motor is taken as input.
Here wind energy is used
to generate 12v, by the rotation of fan leaf generator shaft get rotated and
12v will generate. The generated 9-15v, 500ma is the input supply. This will
pass through IC MC34063A and voltage become 5v
and current become
660ma, zener diode prevent high voltages so output voltage always will be 5v.
The MC34063A Series is a monolithic
control circuit containing the primary functions required for DC–to–DC
converters. These devices consist of an internal temperature compensated reference,
comparator, controlled duty cycle oscillator with an active current limit
circuit, driver and high current output switch. This series was specifically
designed to be incorporated in Step–Down and Step–Up and Voltage–Inverting
applications with a minimum number of external components. Here mc34063 act as
a step down converter. That is 12v is step down to 5v.
After that
there is a filter circuit that cleans the voltage before giving out on the
charger pins. This voltage is used for charging the phone. More advanced and
well designed phone chargers have semiconductor IC based regulators, convertors
for clean and have short circuit protection built-in. The circuit is based
around an MC34063 switch mode regulator. This has high efficiency so that there
is very little heat produced inside the box, even when delivering its maximum
output current.
In the diagram a zener diode connected to a voltage source with a current
limiting resistor. There is no resistance to the change in voltage until the
zone reaches 5 volts. Any voltage between 0 and 5 volts will be unregulated and
will fluctuate with the voltage exerted on the resistor. A LED shows when power
is available at the USB socket. Maximum current output is 660mA, more than
adequate to run any USB-powered accessory Since the Universal Serial Bus
specification provides for a five-volt power supply, it is possible to use a
USB cable as a power source for
recharging batteries. Output is taken across the USB socket. This is given to
mobile phone /iPod. Products
based on this approach include chargers for cellular phones and portable digital
audio players.
5. MAIN COMPONENTS
5.1 . Wind generator
A device that
captures the force of the wind to provide rotational motion to produce power
with an generator. Wind generators are "active"
electricity producers. If the wind is blowing, they will produce current
whether the battery bank needs the charge or not. In order to prevent damage to
the wind turbine, all of the electricity it produces must be "used"
in some way.
5.2 Gear
Motors
5.2.1 Definition
fig:2.1
A gear motor is a
type of electrical motor. Like all electrical motors, it uses the magnetism
induced by an electrical current to rotate a rotor that is connected to a
shaft. The energy transferred from the rotor to the shaft is then used to power
a connected device. In a gear motor, the energy output is used to turn a series
of gears in an integrated gear train. There are a number of different types of
gear motors, but the most common are AC (alternating current) and DC (direct
current).
5.2.2
Function
fig:2.2
In a gear
motor, the magnetic current (which can be produced by either permanent magnets
or electromagnets) turns gears that are either in a gear reduction unit or in
an integrated gear box. A second shaft
is connected to these gears. The result is that the gears greatly increase the
amount of torque the motor is capable of producing while simultaneously slowing
down the motor's output speed. The motor will not need to draw as much current
to function and will move more slowly, but will provide greater torque.
5.2.3 Uses
fig:2.3
Gear motors are commonly used in conveyor-belt
drives, home appliances, in handicap and platform lifts, medical and laboratory
equipment, machine tools, packaging machinery and printing presses. A special type of gear motor, the servo
motor, provides more power in a compact, precise fashion, and is used when a motor with a rapid, accurate
response is needed.
5.3
I C MC34063
The MC34063A Series is a monolithic
control circuit containing the primary functions required for DC–to–DC
converters. These devices consist of an internal temperature compensated
reference, comparator, controlled duty cycle oscillator with an active current
limit circuit, driver and high current output switch. This series was
specifically designed to be incorporated in Step–Down and Step–Up and
Voltage–Inverting applications with a minimum number of external components.
FEATURES
·
Minimum number
of external components.
·
3V to 30V Input
Voltage Operation.
·
Internal 1.6A
Peak Current Switch.
·
Internal 1.8%
Reference.
·
Low Quiescent
Current at 1.6mA.
·
Frequency
Operation from 100Hz to 100 KHz.
·
Current
Limiting.
APPLICATIONS
Saver for Cellular
phones
DC-DC Converter Module
Figure 3.1: pin connection of IC MC34063A
As stated in the datasheet, The MC34063A
operates from 3V to 40V input voltage and consists of a monolithic control
circuit containing the primary functions required for DC–to–DC converters. It has low standby current, current
limiting,
up to 1.5A of output switch current, an output voltage adjustable, and up to
100kHz of frequency operation in its features.
5.3.1 The step-down
converter(MC34063A)
The step down converter is the power
unit to make the output voltage which is lower than the input voltage. The
converter which was made this time makes +2V to +10V output voltage with the
input voltage of +12V. Because it makes the limitation value of the input
electric current about 1.3A, the maximum with the input electric power is about
16W.
5.3.2The reference
voltage comparison block
The
reference voltage is 1.25 V. It detects whether or not the comparative voltage
to have made with the output voltage is lower or higher than the reference
voltage with the comparator. The switching regulator injects the electric power
to the output from the input if the comparative voltage is lower than the
reference voltage and works to restrain the electric power to the output if the
comparative voltage is high. The side of the negative of the reference voltage may
are not the grounding. With this, regulator can work in the inverting.
The comparative voltage is made by the voltage
drop of R1 and R2. R1 and R2 are the external part. The comparative voltage is
connected with the negative input of the comparator. The 1.25-V voltage is
output from the reference regulator. The reference voltage is connected with
the positive input of the comparator.When the comparative voltage is higher
than the reference voltage, the output of the comparator becomes
the L level. When the comparative voltage is lower than the reference voltage,
the output of the comparator becomes the H level. I explain behind, the
regulator restrains the supply of electric power to the
output
when the output of the comparator becomes the L level. The supply of electric
power is worked when the output of the comparator becomes the H-level.You can
change the output voltage by changing the value of R1 .In case of the step-up
or the step-down converter, the external circuit makes be introducing in this
corner
In case of the
inverting converter, you make the external circuit like the figure on the left.
The electric current which flows through R2 increases when the output voltage
becomes high on the side of the negative. With it, the voltage of the both
edges of R2 goes up. Then, the comparative voltage becomes higher than the
reference voltage and the output of the comparator becomes the L level. The
supply of electric power to the output is restrained by it and the output
voltage becomes low to the side of the positive. When the output voltage
becomes low on the side of the positive, voltage of
R2 goes down and the
comparative voltage becomes lower than the reference voltage. In the case, the
output of the comparator becomes the H level, the supply of electric power to
the output is done and the output voltage becomes high to the side of the
negative. You can change the output voltage by changing the value of R1.
5.3.3 The oscillation circuit block
The
oscillation frequency (the switching frequency) can be changed with the
capacitor of the external. The output of the oscillation circuit is applied to
the flip-flop for the switching control and drives the switching transistors.
The oscillation circuit manages the function of the over-current detection
more. It detects the voltage of the over-current detection resistor which is
inserted in the input circuit. In case of the over-current condition, it
restrains the oscillation operation and it protects the switching transistors
from the destruction. The detection voltage of the over-current is 0.3 V.This
time, I used the 0.22-ohm resistor as Rsc. The upper limit value of the input
electric current becomes 0.3V / 0.22ohm = 1.36 A. Because
the consumption electric power of the resistor was (1.36A)2
x 0.22ohm = 0.41 W, I used the 1-W one
Fig:3.6
-switching block
The
switching transistors are controlled by the output of the comparator and the
output of the oscillator. The (FF) is used for the control of the transistor.
The Q becomes the H level when S becomes the L level in SR-FF. However, as for
the FF which is used here, the inverter (making the L and H opposite) is added
to the output. In the explanation of the following of me, it makes the output
of the inverter the Q. The Q becomes the L level when S becomes the L level.
Also, the Q becomes the H level when R becomes the L level. When S is the L
level, irrespective of the condition of R, the Q becomes the L level. This
inverter isn't written at the data sheet. The inverter is necessary when
thinking of the regulator operation. The white circle expresses the inverter by
the circuit diagram. Because the switching transistor becomes OFF when the
comparative voltage is higher than the reference voltage
When The output of the comparator is
the L level
|
||
(When (the comparative voltage is
higher than the reference voltage)
|
||
When the comparative voltage is higher than the reference voltage, the
output of the comparator becomes the L level. When any one of the input of the
NAND gate (N) becomes the L level, the output becomes the L level. Because it
is, in this case, irrespective of the output of the oscillator (OSC), S becomes
the L level. When S is the L level, the Q, too, becomes the L level and the
switching transistors become the OFF condition. When the switching transistors
are OFF, the supply of electric power to the output is restrained and the
output voltage falls.
When the output of the comparator is
the H level
|
|
(When the comparative voltage is lower
than the reference voltage)
|
|
When the comparative voltage is higher
than the reference voltage, the output of the comparator (C) becomes the H
level. In this case, the output of the NAND gate
(N) changes according to the condition of the
oscillator(OSC).When the output of the OSC is the H level, the output of N
becomes H. The inverter is added to R, too.
Because it is, when the output of the
OSC is H, R becomes the L level and the becoming Q becomes the H level. When
the Q becomes H, the switching transistors become the ON condition
When
the output of the OSC is the L level, the output of N, too, becomes the L. In
this case, because the Q becomes the L, the switching transistors become the
OFF condition. Mentioned above, when the output of the comparator is the H
level, the switching transistors switch over by the oscillation of the OSC.
When the output voltage falls from the set voltage, the regulator supplies the
electric power to the output by the switching operation. When the output
voltage becomes higher than the set voltage, the regulator stops the switching
operation and stops the supply of electric power to the output. In case of
MC34063A; it isn't doing the way of changing the switching pulse duration like
LM2575 as the way of controlling the voltage. It is doing the way of controlling
the switching operation in ups and downs with the output voltage.
5.3.4
The operation of the step down converter
The circuit on the left is the basic
circuit of the step down converter. The input electric power is sent to the output
circuit by the switching operation of the regulator. The coil of the output
circuit stores up the input electric power when TR is ON. Then, it slips the
electrical energy which was stored up when TR was OFF to the output and it
supplies the load with the electric power. The capacitor of the output circuit
does the supply of electrical power to the load in the leveling like the
induction coil.
When TR is ON, the input electric power
is supplied to the capacitor (C2) and the load through the coil (L1). At this
time, the electrical energy is stored up at the coil (L1) and the capacitor
(C2). At this time, the side of the input of the induction coil becomes
positive potential and the side of the output becomes the negative potential.
Fig:3.12
When TR
becomes OFF, the coil slips the electrical energy which was stored up by trying
to continue to pass the electric current. (Lenz's law) At this time, the side of the input of the coil
becomes negative and the side of the output becomes the positive potential. It
becomes such potential because it tries to continue to pass the electric
current. The electrical energy which was stored up at the coil is supplied
through the load and the diode. When there is not a diode, the electrical
energy which was stored up at the coil cannot be supplied. At this same time,
the electrical energy which was stored up at the capacitor is completely
supplied to the load present in the output too.
The
input electric power is again applied through TR when TR becomes ON. This
electric power is supplied to the load but the part is stored up at the coil
and the capacitor. When the countercurrent isn't prevented with the diode when
TR becomes ON, the input electric power flows to the ground through the diode
and isn't supplied to the load. Because it is, the diode must be used the the shottky barrier diode or the first recovery diode.
5.4 POT
|
The humble potentiometer (or pot, as it is more commonly known) is
a simple electro-mechanical transducer. It converts rotary or linear motion
from the operator into a change of resistance, and this change is (or can be)
used to control anything from the volume of a hi-fi system to the direction of
a huge container ship. The pot as we know it was originally known as a rheostat
(or rheostat in some texts) - essentially a variable wire wound resistor. Power - A pot with a power rating of
(say) 0.5W will have a maximum voltage that can exist across the pot before the
rating is exceeded. All power ratings are with the entire resistance element in
circuit, so maximum dissipation reduces as the resistance is reduced (assuming
series or "two terminal" rheostat wiring). Let's look at the 0.5W
pot, and 10k is a good value to start with for explanation.
If the maximum dissipation is 0.5W and
the resistance is 10k, then the maximum current that may flow through the
entire resistance element is determined
by..
P=I*I*R
Therefore,
I =√P / R
I =√P / R
So, I = 7m
In fact, 7mA is the maximum current that
can flow in any part of the resistance element, so if the 10k pot were set to a
resistance of 1k, current is still 7mA, and maximum power is now only 50mW, and
not the 500mW we had before. Voltage
across resistance element - The maximum voltage across the example pot
from above is 70v or 10k*7mA. This will rarely (if ever) be achieved in an
audio system, but is easy with many other designs. As the resistance increases,
so does the
voltage
- a 0.5W 1M pot will pass only 700uA at maximum power rating, but the
voltage needed to create this current is 700V
5.5 ZENER DIODES
Zener diodes are generally used for
voltage regulation. The diodes are used with reverse polarity when compared to
their rectifier counterparts (you hook them up backwards to make them work
properly). All diodes have a point at which they will conduct current when
sufficient reverse voltage is applied. Most diodes are damaged when the reverse
voltage reaches the breakdown (or avalanche) voltage. This is primarily due to
the lack of any current limiting resistor. Zener diode circuits have a current
limiting resistor in series with the diode as part of their design. If the
positive terminal of the battery is connected to the resistor and the other end
of the resistor is connected to the cathode of the zener. The other end of the
zener, the anode, is connected to ground. If the zener diode is a 5.1 volt
zener, the voltage on the cathode of the zener will be very close to 5.1 volts.
The voltage is going to be close (but not usually exactly) the rated zener
voltage. You can sometimes get the voltage very close to its rated zener
voltage by varying the value of the resistor. This changes the current flow
through the diode. This type of circuit is good for use as a voltage reference
but it is not very good to supply regulated voltage to circuits that draw a
large amount of current
Fig: 5.1 - 5.1V Zener Diode
This unit has a minimum voltage of 4.845 V and a
maximum voltage of 5.355 V, with a leakage current of 1 V and a test current of
49 mA.Zener diodes differ from regular diodes in that they have a varying
"reverse-breakdown" voltage. That means you apply voltage across
them, and when a preset voltage is reached, they start conducting. A common
analogy is a "pressure relief valve". They have lots of uses,
especially in safety circuits where you want to make sure a voltage signal
doesn't exceed a limit that might damage the circuit. This 1N4728A zener diode
is set at 5.1V, making it ideal for protecting the inputs of a 5V circuit.
Specifically, it has a minimum voltage of 4.845 V and a maximum voltage of
5.355 V, with a leakage current of 1 V and a test currentof49mA.
Specifications:
Voltage - Zener (Nom) (Vz): 3.3V
Power - Max: 1W
Impedance (Max) (Zzt): 10 Ohm
Voltage - Forward (Vf) (Max) @ If: -
Current - Reverse Leakage Vr: 100µA @ 1V
Tolerance: ±5%
Mounting Type: Through Hole, Axial
Package / Case: DO-41, Axial
Operating Temperature: -65°C ~ 200°C
Other Names: 1N5338BG
Power - Max: 1W
Impedance (Max) (Zzt): 10 Ohm
Voltage - Forward (Vf) (Max) @ If: -
Current - Reverse Leakage Vr: 100µA @ 1V
Tolerance: ±5%
Mounting Type: Through Hole, Axial
Package / Case: DO-41, Axial
Operating Temperature: -65°C ~ 200°C
Other Names: 1N5338BG
5.6 Universal Serial Bus
Universal Serial Bus (USB)
is a specification to establish communication between devices and a host
controller (usually a personal computer) USB has effectively replaced a variety
of interfaces such as serial and parallel ports.
USB can connect computer peripherals such as mice,
keyboards, digital
cameras, printers, personal media players, flash
drives, Network Adapters, and external hard drives. For many of those
devices, USB has become the standard
connection method.USB was
designed for personal computers, but it has become commonplace on other devices such as smart phones,
PDAs and video game consoles, and as a power cord.
As of 2008, there are about 2
billion USB devices sold per year, and approximately 6 billion total sold to
date Unlike the older connection standards RS-232 or Parallel
port, USB connectors also supply electric power, so many devices connected
by USB do not need a power source of their own.
5.6.1 Standard type A
The USB 2.0 Standard-A type of USB plug
is a flattened rectangle which inserts into a "downstream-port"
receptacle on the USB host, or a hub, and carries both power and data. This
plug is frequently seen on cables that are permanently attached to a device,
such as one connecting a keyboard or mouse to the computer via USB
connection.USB connections eventually wear out as the connection loosens
through repeated plugging and unplugging.
6. PCB
FABRICATION
6.1PCB LAYOUT
The printed circuit board manufacturing process is a difficult and
complex series of operations to make a printed circuit board. Triangle
Circuits' years of experience in manufacturing circuit boards has made us a preferred supplier of printed circuit boards for industry
leading OEM's and Electronic Contract Manufacturers since 1979.
We believe that by sharing our knowledge
of the manufacturing process you will not only better understand the steps we
take to manufacture a printed circuit board but also see the importance of each
step in the process. We believe you will see why Triangle Circuits offers the
best in quality, customer service and on time delivery for you.
6.1.1 The Printed Circuit Board Manufacturing
Process:
The process starts once your files and
specifications have been sent to Triangle Circuits. Our engineers review each
order to ensure design for
manufacturability and proper selection of materials and
technologies before manufacturing begins.
6.1.2 Patterning\ Etching
The majority of printed circuit boards
are manufactured by applying a layer of copper over the entire surface of the
circuit board substrate either on one side or both sides. This creates what is
referred to as a blank printed circuit board, meaning the copper is everywhere
on the surface. From here the unwanted areas are removed, this is called a
subtractive method, the most common subtractive method is known as
photoengraving.
6.1.3
Photoengraving
The photoengraving process uses a mask or
photo mask combined with chemical etching to subtract the copper areas from the
circuit board substrate The photo mask is created with a photo plotter which
takes the design from a CAD PCB software program. Lower resolution photo masks
are sometimes created with the use of a laser printer using a transparency.
Many printed circuit boards are made up
of multiple layers; these are referred to as multi-layer printed circuit
boards. They consist of several thin etched boards or trace layers and are
bonded together through the process of lamination.
Each layer of the printed circuit board
requires the ability of one layer to connect to another; this is achieved
through drilling small holes called "VIAS".
These drilled holes require precision
placement and are most commonly done with
the use of an automated drilling machine. These machines are
driven by computer programs and files called numerically controlled drill or
(NCD) files also referred
to as excellent files. These files determine the position and
size of each file in the design. Some files require very small vias to be
drilled which results in heavy wear and tear of the drill bit itself. Drilling
through different substrates may require the drill bit to be made of tungsten
carbide and are costlier than other materials but required to provide a proper
hole.
Controlled depth drilling can be used to
drill just one layer of the circuit board rather than drilling through all the
layers. This can be accomplished by drilling the individual sheets or layers of
the PCB prior to lamination.
·
Blind Vias
: Is when the holes connect a
layer to the outside surface
·
Buried Vias : Is when the holes
only connect interior layers and not to the outside
surface.
The
walls of each hole (for multi-layer boards) are copper plated to form plated- through holes that connect the conductive layers of
the printed circuit board.
6.1.6 Solder Plating \ Solder Resist
Pads and lands which will require
components to be mounted on are plated to allow solder ability of the
components. Bare copper is not readily solder able and requires the surface to
be plated with a material that facilitates soldering. In the past a lead based
tin was used to plate the surfaces, but with RoHS compliance enacted newer
materials are being used such as nickel and gold to both offer solder ability
and comply with RoHS standards.
6.2 SOLDERING PROCESS
The principles of
good soldering practice include the following:
1.
Selection of the proper joint design and clearance.
2.
Selection of the right solder and flux.
3.
Adequately cleaning the joint components.
4.
Fluxing and assembling components with proper
preplacement or addition of solder.
5. Heating
the joint to the right soldering temperature for optimum time. The soldering
operation is performed by bringing molten solder in contact with the preheated
surfaces and heating the joint area to a good wetting temperature. This is
roughly 55 to 80°C above the melting point of the solder alloy itself. Under
these conditions, good wetting can occur.
6. The
solder is then left to cool and freeze as quickly as possible in order to avoid
disturbing the joint during solidification and causing internal micro cracks to
form.
7. The
soldered joint is then cleaned to remove any undesirable flux residues on the
surfaces and to ensure the integrity of the soldered joint.
7.
ADVANTAGE
Wind power is a clean, renewable source of energy that you can
harness to power your home appliances or charge batteries. The wind
powered charger concept design for a case for a circuit that uses a wind
turbine to provide charge for your device. It allows you to continually top up
the charge of your mobile or ipod while you are out and about, as long as there
is a wind.
These have been designed to allow you to extend the charge of your
mobile phone by taking advantages of any wind around you. This circuit which
consist a wind fan, which put aside the phone to allow to charge whenever the
fan leaf are moved by the wind. This setup requires 4 hours to charge you’re
mobile fully, though this time reduces when subjected to faster wind. These
design the leaf to make the fan more efficient to further shorten the charging
time. The phone would need to be placed or held in an area with at least a wind
for it to charge, especially in train, and held in position for the leaf to
move. If the design can be improved, perhaps with attachment for a bike or arm
and by improving the leaf efficiency, these may be much needed eco-friendly
charger.
8.
DISADVANTAGES
This
equipment is large in size due to large fan leafs. Depending on the size of fan
leafs the size of the charger can be changed. When the size of the fan leaf is
increased this charger will work even in small wind. But it is difficult to
carry. When the size of the fan leaf is decreased it needs large air current
for smooth working.
9.
CONCLUSION
We
are proud to express our delight as the project we embarked upon is
successfully finished within the target date .The project give as more confidence
that we will be able to put in practice, whatever theoretical we gained during
our course of study till now .if really persuades us to do more and more,
perhaps in better way in future.
Here
we charge the mobile phone battery using wind energy. By using wind energy the
generator generate 12v dc with 500ma.IC MC43046 act as step-down converter,
zener regulate the voltage and we get 5v, 660ma at the USB socket. And this is
directly used to charge the mobile.
We
take this opportunity to thank everyone once again who contributed directly or
indirectly for successful completion of the project.
APPENDIX
Table
1: electrical characteristics of IC MC34063A
Table 2: maximum rating of IC
MC34063A
Table 3: electrical
characteristics of IC MC34063A
it is a gd seminar topic...
ReplyDeletecan u send me soft copy to my email id. i want to give seminar in my college about this topic (Wind Powered Mobile Phone Charger)
cs.pramodhkumar@gmail.com
plz plz i request u plz send mail
Sorry Pramodh, a server outage accidentally deleted the remaining data about this topic. Otherwise, I would have been more than happy to send the full report.
ReplyDeleteThanks,
Morld